Product Description
OEM CNC Machining Aluminium Flexible Motor Shaft Coupling
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used
as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings. Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement
of 2 axes, it also has the functions of buffering and vibration reduction.
Our leading mainly including universal couplings, drum gear couplings, elastic couplings etc.
Main production equipments:
Large lathe, surface grinder, milling machine, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, etc.
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CZPT requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector etc.
It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer.
Q: Why choose Shengao products?
A: We have our own factory, therefore, we can surely promise the quality of the product and provide
you competitive price.
Q: Do you provide OEM Service?
A: Yes, we provide OEM Service.
Q: Do you provide customized machining parts?
A: Yes. Customers give us drawings and specifications, and we will produce them accordingly.
Q: What is your payment term?
A: We provide kinds of payment terms such as L/C, T/T, Paypal, Escrow, etc.
If there’s anything we can help, please feel free to contact with us.
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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After-sales Service: | as Specification |
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Warranty: | 6 Months |
Condition: | New |
Samples: |
US$ 50/Piece
1 Piece(Min.Order) | Order Sample machining parts
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Customization: |
Available
| Customized Request |
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What Is a Coupling?
A coupling is a mechanical device that links two shafts together and transmits power. Its purpose is to join rotating equipment while permitting a small amount of misalignment or end movement. Couplings come in a variety of different types and are used in a variety of applications. They can be used in hydraulics, pneumatics, and many other industries.
Types
Coupling is a term used to describe a relationship between different modules. When a module depends on another, it can have different types of coupling. Common coupling occurs when modules share certain overall constraints. When this type of coupling occurs, any changes to the common constraint will also affect the other modules. Common coupling has its advantages and disadvantages. It is difficult to maintain and provides less control over the modules than other types of coupling.
There are many types of coupling, including meshing tooth couplings, pin and bush couplings, and spline couplings. It is important to choose the right coupling type for your specific application to get maximum uptime and long-term reliability. Listed below are the differences between these coupling types.
Rigid couplings have no flexibility, and require good alignment of the shafts and support bearings. They are often used in applications where high torque is required, such as in push-pull machines. These couplings are also useful in applications where the shafts are firmly attached to one another.
Another type of coupling is the split muff coupling. This type is made of cast iron and has two threaded holes. The coupling halves are attached with bolts or studs.
Applications
The coupling function is an incredibly versatile mathematical tool that can be used in many different scientific domains. These applications range from physics and mathematics to biology, chemistry, cardio-respiratory physiology, climate science, and electrical engineering. The coupling function can also help to predict the transition from one state to another, as well as describing the functional contributions of subsystems in the system. In some cases, it can even be used to reveal the mechanisms that underlie the functionality of interactions.
The coupling selection process begins with considering the intended use of the coupling. The application parameters must be determined, as well as the operating conditions. For example, if the coupling is required to be used for power transmission, the design engineer should consider how easily the coupling can be installed and serviced. This step is vital because improper installation can result in a more severe misalignment than is specified. Additionally, the coupling must be inspected regularly to ensure that the design parameters remain consistent and that no detrimental factors develop.
Choosing the right coupling for your application is an important process, but it need not be difficult. To find the right coupling, you must consider the type of machine and environment, as well as the torque, rpm, and inertia of the system. By answering these questions, you will be able to select the best coupling for your specific application.
Problems
A coupling is a device that connects two rotating shafts to transfer torque and rotary motion. To achieve optimal performance, a coupling must be designed for the application requirements it serves. These requirements include service, environmental, and use parameters. Otherwise, it can prematurely fail, causing inconvenience and financial loss.
In order to prevent premature failure, couplings should be properly installed and maintained. A good practice is to refer to the specifications provided by the manufacturer. Moreover, it is important to perform periodic tests to evaluate the effectiveness of the coupling. The testing of couplings should be performed by qualified personnel.
editor by CX 2023-07-07
Best China manufacturer & factory custom in Durango Mexico high quality precision machining large and small diameter driving metal steel bronze brass worm gear shaft With high quality best price
EPG has been successfully certified by ISO9002 Quality Management System, ISO9001 Quality Management System, API certificate, ISO/TS16949:2002 and ISO10012 measurement management system.
Overview
Quick Details
- Applicable Industries:
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Manufacturing Plant
- Local Service Location:
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None
- Surface treatment:
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Plating,According to the drawing
- Heat treatment:
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Quenching,Nitriding,According to the product
- Processing:
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Gear Hobbing, Milling, Shaping, Broaching,Shaving, Grinding
- Standard:
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DIN, ISO/GB, AGMA, JIS,ISO/TS16949:2009
- Tolerance:
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Outer Diameter Length Dimension
Supply Ability
- Supply Ability:
- 5000 Piece/PieceAdvantages of Worm Gearss per Month
Packaging & Delivery
- Packaging Details
- Neutral paper packaging, wooden boxes for outer box or according to customer’s demand
- Port
- Shanghai / Ningbo
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Lead Time
: -
Quantity(Pieces) 1 – 1000 >1000 Est. Time(days) 15 To be negotiated
Online Customization
We Ever-Power Group with 4 branches over 1200 workers is one of the biggest transmission parts and machining items manufacturers inEPG is willing to cooperate sincerely and develop commonly with friends! China
Product Description
custom high quality precision machining large and small diameter driving metal steel bronze brass worm gear shaft
(1). All kinds of gears, shaft, gear shaft, precision gear and CNC gear.
(2). Specialized in manufacturing all kinds of automobile transmission part based on drawings
(3). Material: ductile cast iron, carbon steel, alloy steel , stainless steel, , bronze/brass
(4). Modules: M1 to M8
(5). Meets ISO, DIN and ASTM standards
(6). Specification : According to the the drawing
Material |
Carbon Steel |
SAE1020, SAE1045, Cr12, 40Cr, Y15Pb, 1214Letc |
Alloy Steel |
20CrMnTi, 16MnCr5, 20CrMnMo, 41CrMo, 17CrNiMo5etc |
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Brass/Bronze |
HPb59-1, H70, CuZn39Pb2, CuZn40Pb2, C38000, CuZn40etc |
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Tolerance Control |
Outer Diameter |
Based on drawing |
Length Dimension |
Based on drawing |
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Machining Process |
Gear Hobbing, Gear Milling, Gear Shaping, Gear Broaching, Gear Shaving, Gear Grinding and Gear Lapping |
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Teeth Accuracy |
DIN Class 4, ISO/GB Class 4, AGMA Class 13, JIS Class 0 |
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Modules |
1.0, 1.25, 1.5, 1.75, 2.0, 2.25, 2.5….8.0 etc |
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Heat Treatment |
Quenching & Tempering, Carburizing & Quenching, High-frequency Hardening, CarbonitridingOur patented coupling mechanism C Line is the result of our knowledge and development. It enables easy coupling and uncoupling of the PTO drive shaft. The cover offers the user more comfort because of its ergonomically and compact form. The users’ security is assured, because he can’t get entangled in protruding parts of the yoke. There is also less dirt present at handling and there are fewer difficulties connected with it. |
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Surface Treatment |
Blacking, Polishing, Anodization, Chrome Plating, Zinc Plating, Nickel Plating |
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Standard |
1. DIN, ISO/GB, AGMA, JIS,ISO/TS16949:2009 |
Product Photos :
Packaging & Shipping