Product Description
Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer
Related products
Company Profile
Our Equipments
Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.
Machining equipments
Heat equipment
Our Factory
Application – Photos from our partner customers
Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
What are the torque and speed ratings for different sizes of flexible couplings?
The torque and speed ratings of flexible couplings can vary depending on their size, design, and material. Manufacturers typically provide specifications for each specific coupling model to ensure it is suitable for the intended application. Below are some general considerations regarding torque and speed ratings for different sizes of flexible couplings:
Torque Ratings:
The torque rating of a flexible coupling is the maximum amount of torque it can reliably transmit without experiencing excessive deformation or failure. It is essential to choose a coupling with a torque rating that exceeds the torque requirements of the application to ensure proper operation and avoid premature wear. Torque ratings are typically specified in Nm (Newton-meters) or lb-ft (pound-feet).
The torque capacity of a flexible coupling can increase with its size and design. Larger couplings, which have more substantial components and a larger flexible element, often have higher torque ratings compared to smaller couplings. Additionally, couplings with a more robust design, such as metallic couplings, generally have higher torque capacities compared to elastomeric couplings.
Speed Ratings:
The speed rating of a flexible coupling is the maximum rotational speed it can withstand while maintaining its structural integrity and performance. It is critical to select a coupling with a speed rating suitable for the application’s operating speed to avoid excessive wear and potential coupling failure. Speed ratings are typically specified in revolutions per minute (RPM).
Like torque ratings, the speed rating of a flexible coupling can be influenced by its size, design, and material. Larger couplings with more robust construction can often handle higher rotational speeds compared to smaller couplings. Metallic couplings, with their stiffer and more precise design, can also have higher speed ratings compared to elastomeric couplings.
Consulting Manufacturer Specifications:
To determine the torque and speed ratings for specific sizes of flexible couplings, it is essential to consult the manufacturer’s product specifications or technical datasheets. These documents provide detailed information about the coupling’s capabilities, including torque and speed ratings for each available size and model.
Application Considerations:
When selecting a flexible coupling, it is crucial to consider the torque and speed requirements of the specific application. Factors such as the power transmitted, the rotational speed of the machinery, and any transient or shock loads should be taken into account to ensure the selected coupling can handle the demands of the system.
Summary:
The torque and speed ratings of flexible couplings can vary based on their size, design, and material. Manufacturers provide specific torque and speed ratings for each coupling model to ensure their suitability for different applications. Consulting manufacturer specifications and considering the application’s requirements are vital in selecting the right flexible coupling that can handle the torque and speed demands of the mechanical system.
What are the differences between single and double flexible coupling designs?
Single and double flexible couplings are two common designs used for power transmission in various mechanical systems. Here are the main differences between the two:
- Design: The primary difference lies in their configuration. A single flexible coupling consists of one flexible element connecting two shafts, while a double flexible coupling, also known as a two-piece flexible coupling, uses two flexible elements with an intermediate shaft in between. The double flexible coupling resembles two single couplings connected in series.
- Torsional Flexibility: Single flexible couplings typically provide greater torsional flexibility than double flexible couplings. The presence of an intermediate shaft in the double coupling design adds some rigidity and reduces the overall torsional flexibility of the system.
- Compensation of Misalignment: Both single and double flexible couplings can compensate for angular and parallel misalignment between shafts. However, due to its additional flexible element, the double flexible coupling may have slightly better misalignment compensation capabilities.
- Length and Space: Single flexible couplings are generally shorter in length compared to double flexible couplings. The double flexible coupling’s design requires additional space to accommodate the intermediate shaft, making it longer than the single coupling.
- Shaft Separation: Single flexible couplings connect the two shafts directly without any intermediate components, while the double flexible coupling separates the shafts using an intermediate shaft. This shaft separation in the double design can be advantageous in certain applications.
- Stiffness: The double flexible coupling tends to be slightly stiffer than the single flexible coupling due to the presence of the intermediate shaft, which may affect its ability to absorb vibrations and shock loads.
- Application: Single flexible couplings are commonly used in various applications, including pumps, compressors, fans, and general power transmission systems. Double flexible couplings are often preferred in applications where a higher level of torsional stiffness is required, such as certain industrial machinery.
Both single and double flexible coupling designs have their advantages and are suitable for different types of machinery and power transmission requirements. The choice between the two depends on factors such as the specific application, the level of misalignment compensation needed, the available space, and the desired torsional flexibility for the system.
Can flexible couplings be used for both motor-to-shaft and shaft-to-shaft connections?
Yes, flexible couplings can be used for both motor-to-shaft and shaft-to-shaft connections in various applications. The versatility of flexible couplings allows them to adapt to different types of connections and meet the specific requirements of the system.
Motor-to-Shaft Connections:
When connecting a motor to a shaft, a flexible coupling serves as an intermediary component that joins the motor shaft and the driven shaft. Flexible couplings are commonly used in motor-driven systems to accommodate misalignment between the motor and the driven load. In motor applications, flexible couplings help reduce stress and wear on the motor bearings, thus extending the motor’s life and enhancing overall system reliability. They also act as vibration dampeners, minimizing vibrations transmitted from the motor to the driven shaft, and subsequently to connected equipment, ensuring smoother operation.
Shaft-to-Shaft Connections:
In many mechanical systems, such as those in the manufacturing, automation, and power transmission industries, shaft-to-shaft connections are required. A flexible coupling can bridge the gap between two shafts and transmit torque while accommodating misalignment. This type of coupling is commonly used to connect shafts that are not perfectly aligned due to factors like manufacturing tolerances, thermal expansion, or foundation settling. By allowing for misalignment, the flexible coupling protects the connected components from excessive stresses and ensures efficient power transmission.
Versatility and Advantages:
The ability of flexible couplings to handle both motor-to-shaft and shaft-to-shaft connections makes them versatile solutions for a wide range of industrial applications. Some of the advantages of using flexible couplings in these connections include:
- Minimizing stress and wear on connected components, such as bearings and seals.
- Compensating for misalignment, ensuring smooth power transmission.
- Damping vibrations and shock loads, reducing the risk of mechanical failures.
- Protecting equipment from excessive forces, enhancing system reliability.
- Simplifying installation and alignment procedures, reducing downtime.
- Improving overall system performance and operational efficiency.
Applications:
Flexible couplings find applications in a wide range of industries, including manufacturing, material handling, automotive, aerospace, robotics, and more. Whether connecting a motor to a shaft or joining two shafts directly, flexible couplings play a crucial role in enhancing the reliability and efficiency of rotating machinery and mechanical systems.
In conclusion, flexible couplings can effectively serve as connectors for both motor-to-shaft and shaft-to-shaft connections, providing essential misalignment compensation and protection for connected equipment in various industrial applications.
editor by CX 2024-04-22
China wholesaler Ductile Iron Rigid or Flexible Coupling
Product Description
| CDU Ring Coupling Construction:This coupling consists of shell, sealing rubber ring, bolt, nut, groove. Working pressure:1.6-4.0Mpa/6.4Mpa/10Mpa/1.0-2.5Mpa Feature:1.easy to install, easy to disassemble, and 5-10 times higher work efficiency.2.The connection is flexible, effectively reduce mechanical vibration, and the seismic effect is excellent.3.It can rotate 360 degrees around the tube axis and adjust the wear surface easily.4.The sequence of pipe rows is arbitrary, and can be constructed head-to-head or separately.5.Wear resistance, corrosion resistance, long service life. Applications:High pressure pipe system for underground coal mine, high pressure pipe system for industrial and mining, fire fighting pipe system for high-rise buildings. Product standard:GB/T 8260-2008,GB/T 5135.11-2006. |
| KRJ shoulder Coupling Construction:This coupling consists of shell, sealing rubber ring, bolt, nut, groove. Working pressure:10Mpa/6.4Mpa/4Mpa/2.5Mpa/1.6Mpa. Feature:Has a self-sealing effect.Reliable performance and easy installation. Applications:Common pressure pipe system for underground coal mine, common pressure pipe system for industrial and mining, high-rise building fire pipe system. Product standard:GB/T 8260-2008,GB/T 5135.11-2006. |
| KRH short Coupling Construction:This coupling consists of shell, sealing rubber ring, bolt, nut, groove. Working pressure:1.0-10Mpa/1.0-2.5Mpa/1.0-1.6Mpa Feature:Has a self-sealing effect.Reliable performance and easy installation. Applications:Common pressure pipe system for underground coal mine, common pressure pipe system for industrial and mining, high-rise building fire pipe system. Product standard:GB/T 8260-2008,GB/T 5135.11-2006. |
| Grooved Flexible High Pressure Coupling Construction:This coupling consists of shell, sealing rubber ring, bolt, nut, groove. Size range:33~325mm Working pressure:10Mpa Feature:1.Flexible connection, strong adaptability, can provide 0~4 degrees of deflection Angle. 2.It has the function of shock absorption and heat expansion and contraction. 3.The joint surface can be hot-dip galvanized or plasticized. Applications:High pressure pipe system for underground coal mine, high pressure pipe system for industrial and mining, fire fighting pipe system for high-rise buildings. Product standard:GB/T 8260-2008,GB/T 5135.11-2006. |
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in neutral white wearable woven bags. If you have legally registered patent,
we can pack the goods in your branded boxes after getting your authorization letters.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.
Q4. How about your delivery time?
A: Generally, it will take 20 to 60 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
What are the cost implications of using flexible couplings compared to other coupling types?
When considering the cost implications of using flexible couplings compared to other coupling types, several factors come into play. While flexible couplings may have a higher upfront cost in some cases, they often offer cost savings in the long run due to their advantages and reduced maintenance requirements.
- Upfront Cost: In terms of upfront cost, flexible couplings can vary depending on the design, material, and size. Some high-performance flexible couplings with specialized features may have a higher initial cost than simpler coupling types. For instance, certain specialized couplings used in demanding applications like high-speed precision machinery or corrosive environments might be more expensive.
- Maintenance Costs: Flexible couplings generally have lower maintenance costs compared to certain rigid coupling types. Rigid couplings, such as gear couplings or disc couplings, may require periodic maintenance to check for wear, lubrication, and alignment. In contrast, many flexible couplings, especially those with elastomeric elements, are self-lubricating and require little to no maintenance.
- Reduced Downtime: Due to their ability to accommodate misalignments and dampen vibrations, flexible couplings can reduce the wear and tear on connected equipment. This reduction in wear can lead to less frequent downtime for repairs or replacements, resulting in improved productivity and cost savings.
- Longevity: Flexible couplings are designed to absorb shocks and vibrations, which can extend the lifespan of connected equipment. By minimizing stress and wear on components, flexible couplings contribute to the longevity of machinery and reduce the need for premature replacements.
- Energy Efficiency: Some flexible couplings, such as beam couplings or certain elastomeric couplings, have low mass and inertia, contributing to better energy efficiency in rotating systems. By reducing energy losses, these couplings can result in cost savings over time.
- Application Specificity: In some cases, specialized coupling types might be necessary to meet specific application requirements. While these specialized couplings may have higher costs, they are designed to optimize performance and reliability in those specific scenarios.
- Compatibility and Adaptability: Flexible couplings are often more versatile in terms of accommodating shaft misalignment and different shaft sizes. Their adaptability can reduce the need for custom-made or precisely machined components, potentially saving costs in certain installations.
Overall, the cost implications of using flexible couplings compared to other coupling types depend on the specific application and its requirements. While they may have a higher initial cost in some cases, the long-term benefits, such as reduced maintenance, increased equipment longevity, and improved system efficiency, often justify the investment in flexible couplings.
How does a flexible coupling handle torsional vibrations in rotating machinery?
A flexible coupling is designed to handle torsional vibrations in rotating machinery by providing a degree of flexibility and damping. Torsional vibrations are oscillations that occur in the drivetrain due to torque variations, sudden load changes, or other transient events. These vibrations can lead to resonance, excessive stress, and premature failure of components.
Flexible couplings mitigate torsional vibrations through the following mechanisms:
- Torsional Compliance: Flexible couplings have an element, such as an elastomeric insert, that can deform or twist to absorb torsional shocks. When the drivetrain experiences torsional vibrations, the flexible element flexes, effectively isolating and dampening the vibrations before they propagate further.
- Damping: Many flexible couplings have inherent damping properties, especially those with elastomeric components. Damping dissipates the energy of the torsional vibrations, reducing their amplitude and preventing resonance from occurring.
- Tuned Design: Some flexible couplings are specifically designed with specific torsional characteristics to match the drivetrain’s requirements. By tuning the coupling’s stiffness and damping properties, engineers can ensure optimal torsional vibration control.
- Torsional Stiffness: While flexible couplings provide flexibility to absorb vibrations, they also offer a degree of torsional stiffness to maintain the torque transmission efficiency between the shafts.
It is important to select the appropriate flexible coupling based on the specific torsional characteristics and requirements of the rotating machinery. Different applications may demand different types of couplings with varying levels of flexibility and damping. High-performance flexible couplings can effectively minimize torsional vibrations, protecting the drivetrain and connected equipment from excessive stress and potential damage.
Additionally, proper alignment of the flexible coupling during installation is crucial to ensure its optimal performance in mitigating torsional vibrations. Misalignment can introduce additional stresses and exacerbate torsional issues in the system. Regular inspection and maintenance of the flexible coupling will help identify any signs of wear or damage that may affect its ability to handle torsional vibrations effectively.
How does a flexible coupling handle angular, parallel, and axial misalignment?
A flexible coupling is designed to accommodate various types of misalignment between two rotating shafts: angular misalignment, parallel misalignment, and axial misalignment. The flexibility of the coupling allows it to maintain a connection between the shafts while compensating for these misalignment types. Here’s how a flexible coupling handles each type of misalignment:
- Angular Misalignment: Angular misalignment occurs when the axes of the two shafts are not collinear and form an angle with each other. Flexible couplings can handle angular misalignment by incorporating an element that can flex and bend. One common design is the “spider” or “jaw” element, which consists of elastomeric materials. As the shafts are misaligned, the elastomeric element can deform slightly, allowing the coupling to accommodate the angular offset between the shafts while still transmitting torque.
- Parallel Misalignment: Parallel misalignment, also known as offset misalignment, occurs when the axes of the two shafts are parallel but not perfectly aligned with each other. Flexible couplings can handle parallel misalignment through the same elastomeric element. The flexible nature of the element enables it to shift and adjust to the offset between the shafts, ensuring continuous power transmission while minimizing additional stresses on the machinery.
- Axial Misalignment: Axial misalignment, also called end-play misalignment, occurs when the two shafts move closer together or farther apart along their common axis. Flexible couplings can handle axial misalignment through specific designs that allow limited axial movement. For instance, some couplings use slotted holes or a floating member that permits axial displacement while maintaining the connection between the shafts.
By providing the capability to handle angular, parallel, and axial misalignment, flexible couplings offer several advantages for power transmission systems:
- They help to prevent premature wear and damage to the connected equipment, reducing maintenance and replacement costs.
- They minimize vibration and shock loads, enhancing the overall smoothness and reliability of the machinery.
- They reduce the risk of equipment failure due to misalignment-induced stresses, improving the system’s operational life.
- They allow for easier installation and alignment adjustments, saving time and effort during setup and maintenance.
Overall, flexible couplings play a crucial role in handling misalignment and ensuring efficient power transmission in various industrial applications.
editor by CX 2024-04-22
China high quality Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer
Related products
Company Profile
Our Equipments
Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.
Machining equipments
Heat equipment
Our Factory
Application – Photos from our partner customers
Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Can flexible couplings be used in servo motor and stepper motor applications?
Yes, flexible couplings are commonly used in both servo motor and stepper motor applications. They play a crucial role in connecting the motor shaft to the driven load while compensating for misalignments and providing other essential benefits:
- Servo Motor Applications: Servo motors require precise motion control and high responsiveness. Flexible couplings are well-suited for servo motor applications because they offer the following advantages:
- Misalignment Compensation: Servo motors are sensitive to misalignments, which can lead to decreased performance and increased wear. Flexible couplings can accommodate angular, parallel, and axial misalignments, ensuring that the motor and driven load remain properly aligned during operation.
- Vibration Damping: Flexible couplings help reduce vibrations, which is crucial for servo motor applications that require smooth and precise motion. By absorbing and dissipating vibrations, flexible couplings contribute to the overall stability and accuracy of the system.
- Backlash Minimization: Some flexible couplings have minimal to no backlash, making them suitable for high-precision servo motor applications where any play or clearance between components could affect performance.
- High Torque Capacity: Servo motors often require high torque transmission capabilities. Flexible couplings are available in various designs and materials, allowing for the selection of couplings with appropriate torque ratings for specific servo motor applications.
- Stepper Motor Applications: Stepper motors are commonly used in open-loop control systems where precise positioning is necessary. Flexible couplings are used in stepper motor applications due to the following reasons:
- Misalignment Tolerance: Stepper motors can experience misalignments, especially in dynamic applications. Flexible couplings can handle misalignments without introducing significant backlash or affecting the stepper motor’s accuracy.
- Cost-Effectiveness: Flexible couplings are often more cost-effective than other types of couplings, making them a practical choice for stepper motor applications, especially in cases where precision requirements are not as stringent as in servo motor systems.
- Shock Load Absorption: Some stepper motor applications involve abrupt starts and stops, leading to shock loads. Flexible couplings can absorb these shocks and protect the motor and driven load from damage.
- Simplicity: Flexible couplings are simple in design and easy to install, making them a popular choice in various stepper motor applications.
Overall, flexible couplings offer valuable benefits in both servo motor and stepper motor applications. They help improve system performance, reduce wear on components, and enhance the overall reliability of the motion control systems they are employed in.
What are the key considerations for selecting a flexible coupling for high-speed applications?
When selecting a flexible coupling for high-speed applications, several critical considerations should be taken into account to ensure optimal performance and reliability:
- Material and Design: Choose a flexible coupling made from high-quality materials that can withstand the high rotational speeds without experiencing excessive wear or fatigue. Consider designs that are specifically engineered for high-speed applications, ensuring they have the required torsional stiffness and damping characteristics.
- Balance: Imbalance at high speeds can lead to vibration and reduce the lifespan of the coupling and connected components. Look for precision-balanced flexible couplings that minimize vibration and avoid any potential resonance issues at operating speeds.
- Torsional Stiffness: In high-speed applications, torsional stiffness is crucial to maintaining accurate rotational timing and preventing torque losses. Choose a flexible coupling with adequate torsional stiffness to minimize angular deflection under load.
- Dynamic Balancing: Dynamic balancing is essential for flexible couplings used in high-speed applications. A dynamically balanced coupling reduces vibrations caused by rotational imbalances, increasing the smoothness and stability of the system.
- Temperature Resistance: High-speed operations can generate significant heat, so select a flexible coupling that can withstand the elevated temperatures without compromising its mechanical properties or causing premature failure.
- Alignment and Runout Tolerance: Accurate alignment of the coupling with the shafts is crucial to prevent additional stress and vibration. Consider couplings with high runout tolerance and ease of alignment to facilitate proper installation.
- Service Life and Maintenance: Evaluate the expected service life of the flexible coupling in high-speed applications. Low-maintenance couplings are desirable to reduce downtime and maintenance costs.
- Application Specifics: Consider the specific requirements of the high-speed application, such as the magnitude of torque, axial movement, and the presence of shock loads. Choose a coupling that can handle these specific demands while maintaining performance at high speeds.
- Compliance with Standards: Ensure that the selected flexible coupling complies with relevant industry standards and specifications, especially those related to high-speed performance and safety.
By carefully considering these key factors, engineers can choose a flexible coupling that meets the demands of high-speed applications, delivering reliable and efficient power transmission while minimizing the risk of premature wear, vibration, and downtime.
Can flexible couplings be used in both horizontal and vertical shaft arrangements?
Yes, flexible couplings can be used in both horizontal and vertical shaft arrangements. The design of flexible couplings allows them to accommodate misalignment and compensate for angular, parallel, and axial displacements between the shafts, making them suitable for various shaft orientations.
Horizontal Shaft Arrangements:
In horizontal shaft arrangements, where the shafts are parallel to the ground or horizontal plane, flexible couplings are commonly used to connect two rotating shafts. These couplings help transmit torque from one shaft to another while accommodating any misalignment that may occur during operation. Horizontal shaft arrangements are common in applications such as pumps, compressors, conveyors, and industrial machinery.
Vertical Shaft Arrangements:
In vertical shaft arrangements, where the shafts are perpendicular to the ground or vertical plane, flexible couplings are also applicable. Vertical shafts often require couplings that can handle the additional weight and forces resulting from gravity. Flexible couplings designed for vertical applications can support the weight of the rotating equipment while allowing for some axial movement to accommodate thermal expansion or other displacements. Vertical shaft arrangements are commonly found in applications such as pumps, gearboxes, turbines, and some marine propulsion systems.
Considerations for Vertical Shaft Arrangements:
When using flexible couplings in vertical shaft arrangements, there are a few additional considerations to keep in mind:
- Thrust Load: Vertical shafts can generate thrust loads, especially in upward or downward direction. The flexible coupling should be selected based on its capacity to handle both radial and axial loads to accommodate these forces.
- Lubrication: Some vertical couplings may require additional lubrication to ensure smooth operation and reduce wear, particularly if they are exposed to high axial loads or extended vertical shafts.
- Support and Bearing: Proper support and bearing arrangements for the vertical shaft are essential to prevent excessive shaft deflection and ensure the flexible coupling functions correctly.
Overall, flexible couplings are versatile and adaptable to various shaft orientations, providing efficient power transmission and misalignment compensation. Whether in horizontal or vertical arrangements, using the appropriate flexible coupling design and considering the specific application requirements will help ensure reliable and efficient operation.
editor by CX 2024-04-16
China high quality Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer
Related products
Company Profile
Our Equipments
Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.
Machining equipments
Heat equipment
Our Factory
Application – Photos from our partner customers
Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Can flexible couplings be used in applications with high shock and impact loads?
Yes, flexible couplings can be used in applications with high shock and impact loads. In fact, they are specifically designed to absorb and dampen shock loads, making them well-suited for such challenging environments. Here’s how flexible couplings handle high shock and impact loads:
- Material Flexibility: Flexible couplings are made from materials with high elasticity and flexibility, such as elastomers (rubber-like materials) or metal alloys. When a shock load is applied, these materials can deform temporarily, absorbing the impact energy and preventing it from transmitting to the connected equipment.
- Vibration Damping: Shock loads often generate vibrations that can be harmful to the equipment. Flexible couplings with vibration-damping properties can further mitigate the effects of shock loads by absorbing and dissipating the vibration energy, reducing the stress on the machinery.
- Design Features: Some flexible couplings are specifically engineered with features to handle high shock loads. These may include reinforced structures, enhanced damping characteristics, or additional support to withstand the sudden forces generated by impacts.
- Load Distribution: Flexible couplings help distribute the shock load more evenly across the flexible elements or components, preventing localized stress concentrations that could lead to component failure.
- Resilience: The flexibility and resilience of the coupling material allow it to return to its original shape after the shock load has dissipated. This ability to recover from deformation ensures that the coupling can continue to accommodate misalignment and transmit torque effectively.
- Protection of Connected Equipment: By absorbing shock loads, flexible couplings protect the connected equipment from sudden and severe impacts, reducing the risk of damage or premature failure of critical components.
Applications with high shock and impact loads can be found in various industries, including mining, construction, material handling, and heavy machinery. Flexible couplings provide an essential role in maintaining the reliability and longevity of the equipment in these demanding environments.
When selecting a flexible coupling for an application with high shock and impact loads, it is crucial to consider the specific requirements and operating conditions. Consulting with the coupling manufacturer or a qualified engineer can ensure the proper coupling is chosen to meet the unique challenges of the application.
What are the differences between single and double flexible coupling designs?
Single and double flexible couplings are two common designs used for power transmission in various mechanical systems. Here are the main differences between the two:
- Design: The primary difference lies in their configuration. A single flexible coupling consists of one flexible element connecting two shafts, while a double flexible coupling, also known as a two-piece flexible coupling, uses two flexible elements with an intermediate shaft in between. The double flexible coupling resembles two single couplings connected in series.
- Torsional Flexibility: Single flexible couplings typically provide greater torsional flexibility than double flexible couplings. The presence of an intermediate shaft in the double coupling design adds some rigidity and reduces the overall torsional flexibility of the system.
- Compensation of Misalignment: Both single and double flexible couplings can compensate for angular and parallel misalignment between shafts. However, due to its additional flexible element, the double flexible coupling may have slightly better misalignment compensation capabilities.
- Length and Space: Single flexible couplings are generally shorter in length compared to double flexible couplings. The double flexible coupling’s design requires additional space to accommodate the intermediate shaft, making it longer than the single coupling.
- Shaft Separation: Single flexible couplings connect the two shafts directly without any intermediate components, while the double flexible coupling separates the shafts using an intermediate shaft. This shaft separation in the double design can be advantageous in certain applications.
- Stiffness: The double flexible coupling tends to be slightly stiffer than the single flexible coupling due to the presence of the intermediate shaft, which may affect its ability to absorb vibrations and shock loads.
- Application: Single flexible couplings are commonly used in various applications, including pumps, compressors, fans, and general power transmission systems. Double flexible couplings are often preferred in applications where a higher level of torsional stiffness is required, such as certain industrial machinery.
Both single and double flexible coupling designs have their advantages and are suitable for different types of machinery and power transmission requirements. The choice between the two depends on factors such as the specific application, the level of misalignment compensation needed, the available space, and the desired torsional flexibility for the system.
What industries commonly use flexible couplings for power transmission?
Flexible couplings are widely used in various industries for power transmission and motion control applications. Their ability to accommodate misalignment, dampen vibrations, and protect equipment from shock loads makes them valuable components in many industrial processes. Here are some of the industries that commonly utilize flexible couplings:
- Manufacturing: Flexible couplings are extensively used in manufacturing industries such as automotive, aerospace, electronics, and consumer goods production. They play a critical role in transmitting power between motors and various machinery, including conveyor systems, robots, and assembly lines.
- Oil and Gas: In the oil and gas industry, flexible couplings are used in pumps, compressors, turbines, and generators. They help transfer power in offshore platforms, refineries, pipelines, and drilling operations while compensating for the dynamic nature of these applications.
- Power Generation: Power plants, both conventional and renewable, rely on flexible couplings to transmit power from turbines and generators to electrical generators. They are used in coal-fired, natural gas, nuclear, hydroelectric, and wind power plants.
- Mining: In mining operations, flexible couplings are employed in various equipment, including conveyor systems, crushers, and large industrial pumps. They are designed to withstand the heavy loads and harsh conditions commonly found in mining environments.
- Marine: Flexible couplings are essential in marine propulsion systems, connecting engines to propellers or water jets. They also find use in shipboard machinery, auxiliary systems, and offshore applications.
- Pulp and Paper: The pulp and paper industry relies on flexible couplings in machinery used for wood processing, pulp production, papermaking, and printing processes.
- Chemical and Petrochemical: In chemical plants and petrochemical refineries, flexible couplings are utilized in pumps, mixers, agitators, and other rotating equipment to ensure efficient power transmission and protect sensitive machinery.
- Construction: The construction industry employs flexible couplings in various equipment, such as concrete pumps, cranes, excavators, and drilling machines.
- Water and Wastewater: Flexible couplings are used in water treatment plants, wastewater facilities, and irrigation systems to transfer power between motors and pumps.
- Agriculture: In agricultural machinery, flexible couplings are utilized in tractors, harvesters, and irrigation systems, enabling efficient power transmission and operation.
The versatility and adaptability of flexible couplings make them indispensable components in a wide range of industries, contributing to increased equipment reliability, reduced downtime, and improved overall system performance.
editor by CX 2024-03-06
China Custom Ductile Iron Rigid or Flexible Coupling
Product Description
| CDU Ring Coupling Construction:This coupling consists of shell, sealing rubber ring, bolt, nut, groove. Working pressure:1.6-4.0Mpa/6.4Mpa/10Mpa/1.0-2.5Mpa Feature:1.easy to install, easy to disassemble, and 5-10 times higher work efficiency.2.The connection is flexible, effectively reduce mechanical vibration, and the seismic effect is excellent.3.It can rotate 360 degrees around the tube axis and adjust the wear surface easily.4.The sequence of pipe rows is arbitrary, and can be constructed head-to-head or separately.5.Wear resistance, corrosion resistance, long service life. Applications:High pressure pipe system for underground coal mine, high pressure pipe system for industrial and mining, fire fighting pipe system for high-rise buildings. Product standard:GB/T 8260-2008,GB/T 5135.11-2006. |
| KRJ shoulder Coupling Construction:This coupling consists of shell, sealing rubber ring, bolt, nut, groove. Working pressure:10Mpa/6.4Mpa/4Mpa/2.5Mpa/1.6Mpa. Feature:Has a self-sealing effect.Reliable performance and easy installation. Applications:Common pressure pipe system for underground coal mine, common pressure pipe system for industrial and mining, high-rise building fire pipe system. Product standard:GB/T 8260-2008,GB/T 5135.11-2006. |
| KRH short Coupling Construction:This coupling consists of shell, sealing rubber ring, bolt, nut, groove. Working pressure:1.0-10Mpa/1.0-2.5Mpa/1.0-1.6Mpa Feature:Has a self-sealing effect.Reliable performance and easy installation. Applications:Common pressure pipe system for underground coal mine, common pressure pipe system for industrial and mining, high-rise building fire pipe system. Product standard:GB/T 8260-2008,GB/T 5135.11-2006. |
| Grooved Flexible High Pressure Coupling Construction:This coupling consists of shell, sealing rubber ring, bolt, nut, groove. Size range:33~325mm Working pressure:10Mpa Feature:1.Flexible connection, strong adaptability, can provide 0~4 degrees of deflection Angle. 2.It has the function of shock absorption and heat expansion and contraction. 3.The joint surface can be hot-dip galvanized or plasticized. Applications:High pressure pipe system for underground coal mine, high pressure pipe system for industrial and mining, fire fighting pipe system for high-rise buildings. Product standard:GB/T 8260-2008,GB/T 5135.11-2006. |
FAQ
Q1. What is your terms of packing?
A: Generally, we pack our goods in neutral white wearable woven bags. If you have legally registered patent,
we can pack the goods in your branded boxes after getting your authorization letters.
Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages
before you pay the balance.
Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF, DDU.
Q4. How about your delivery time?
A: Generally, it will take 20 to 60 days after receiving your advance payment. The specific delivery time depends
on the items and the quantity of your order.
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What are the real-world applications of flexible couplings in various industries?
Flexible couplings are widely used in a variety of industries to transmit power and motion between rotating shafts while accommodating misalignments and reducing vibrations. Some of the real-world applications of flexible couplings include:
- Industrial Machinery: Flexible couplings are extensively used in industrial machinery such as pumps, compressors, fans, mixers, and conveyors. They help transmit power from motors to driven equipment, while absorbing misalignments and reducing shock loads and vibrations.
- Automotive: In the automotive industry, flexible couplings are used in various applications, including drive shafts, steering systems, and engine accessories. They help transmit power and motion while allowing for misalignment and reducing torsional vibrations.
- Aerospace: In aircraft and aerospace applications, flexible couplings are used in engine systems, landing gear, and flight control systems. They provide reliable power transmission while accommodating misalignment and reducing vibrations in the demanding aerospace environment.
- Marine: Flexible couplings are used in marine propulsion systems to connect the engine to the propeller shaft. They help transmit power and motion while compensating for shaft misalignment and reducing vibrations in marine vessels.
- Renewable Energy: In wind turbines and solar tracking systems, flexible couplings are used to transfer power and motion between the turbine or solar panel and the generator. They allow for misalignment caused by wind and sun direction changes, ensuring optimal energy conversion.
- Oil and Gas: In the oil and gas industry, flexible couplings are used in pumps, compressors, and drilling equipment. They provide reliable power transmission while accommodating misalignments and reducing vibrations in harsh and demanding oilfield environments.
- Mining and Construction: Flexible couplings are used in heavy-duty mining and construction equipment, including excavators, bulldozers, and loaders. They help transmit power from engines to drive systems while compensating for misalignments and reducing vibrations in rugged and challenging environments.
- Food and Beverage: In food processing and packaging machinery, flexible couplings are used to transmit power and motion while meeting strict hygiene and safety requirements. They help prevent contamination while accommodating shaft misalignments.
- Medical Equipment: Flexible couplings are used in medical devices and equipment, including imaging machines and robotic surgical systems. They help transmit motion and power while reducing vibrations and maintaining precision.
- Textile Industry: In textile manufacturing machines, flexible couplings are used in spinning, weaving, and dyeing processes. They help transmit power efficiently while accommodating misalignments and reducing vibrations during high-speed operation.
These are just a few examples of the diverse applications of flexible couplings in various industries. Their ability to enhance power transmission efficiency, accommodate misalignments, and reduce vibrations makes them a versatile and indispensable component in modern machinery and equipment.
How does a flexible coupling accommodate changes in shaft alignment due to thermal expansion?
Flexible couplings are designed to accommodate changes in shaft alignment that occur due to thermal expansion in rotating machinery. When equipment operates at elevated temperatures, the materials used in the shafts and other components expand, causing shifts in the relative positions of the connected shafts. This thermal expansion can lead to misalignment, which, if not addressed, may result in additional stress on the equipment and premature wear.
Flexible couplings employ specific design features that allow them to handle thermal-induced misalignment effectively:
- Flexibility: The primary feature of a flexible coupling is its ability to flex and deform to some extent. This flexibility allows the coupling to absorb small amounts of angular, parallel, and axial misalignment that may result from thermal expansion. As the shafts expand or contract, the flexible coupling compensates for the misalignment, helping to maintain proper alignment between the two shafts.
- Radial Clearance: Some flexible couplings, such as elastomeric couplings, have radial clearance between the coupling’s mating parts. This radial clearance provides additional room for the shafts to move laterally during thermal expansion without creating excessive forces on the coupling or connected equipment.
- Sliding Elements: Certain flexible couplings feature sliding elements that can move relative to each other. This capability allows the coupling to accommodate axial displacement resulting from thermal expansion or other factors.
- Flexible Element Materials: The materials used in the flexible elements of the coupling are chosen for their ability to handle the temperature range experienced in the application. Elastomeric materials, for example, can be selected to withstand high temperatures while still maintaining their flexibility.
It is essential to understand that while flexible couplings can compensate for some degree of thermal-induced misalignment, there are limits to their capabilities. If the thermal expansion exceeds the coupling’s compensating range, additional measures, such as incorporating expansion joints or using specialized couplings designed for greater misalignment compensation, may be necessary.
When selecting a flexible coupling for an application with potential thermal expansion, it is crucial to consider the expected operating temperature range and the level of misalignment that may occur due to thermal effects. Working with coupling manufacturers and consulting coupling catalogs can help in choosing the most suitable coupling type and size for the specific thermal conditions of the machinery.
Can flexible couplings handle misalignment between shafts?
Yes, flexible couplings are specifically designed to handle misalignment between shafts in rotating machinery and mechanical systems. Misalignment can occur due to various factors, including installation errors, thermal expansion, manufacturing tolerances, or shaft deflection during operation.
Flexible couplings offer the ability to compensate for different types of misalignment, including:
- Angular Misalignment: When the shafts are not collinear and have an angular offset, flexible couplings can accommodate this misalignment by flexing or twisting, allowing the two shafts to remain connected while transmitting torque smoothly.
- Parallel Misalignment: Parallel misalignment occurs when the two shafts are not perfectly aligned along their axes. Flexible couplings can adjust to this misalignment, ensuring that the shafts remain connected and capable of transmitting power efficiently.
- Axial Misalignment: Axial misalignment, also known as end float or axial displacement, refers to the relative axial movement of the two shafts. Some flexible coupling designs can accommodate axial misalignment, allowing for slight axial movements without disengaging the coupling.
The ability of flexible couplings to handle misalignment is essential in preventing premature wear and failure of the connected equipment. By compensating for misalignment, flexible couplings reduce the stress on the shafts, bearings, and seals, extending the service life of these components and improving overall system reliability.
It is crucial to select the appropriate type of flexible coupling based on the specific misalignment requirements of the application. Different coupling designs offer varying degrees of misalignment compensation, and the choice depends on factors such as the magnitude and type of misalignment, the torque requirements, and the operating environment.
In summary, flexible couplings play a vital role in handling misalignment between shafts, ensuring efficient power transmission and protecting mechanical systems from the adverse effects of misalignment. Their ability to accommodate misalignment makes them indispensable components in various industrial, automotive, aerospace, and marine applications.
editor by CX 2024-02-25
China factory UL FM Approved Grooved Pipe Fitting Rigid Flexible Coupling Red Color
Product Description
SDSX Grooved Rigid Coupling
System s & Performance
SDSX Grooved mechanical couplings(GMC) are available in both rigid and flexible models.
A rigid coupling is used in applications where a rigid joint is desired,similar to that of a traditional flanged,welded ,or threaded connection.
To be considered rigid,a coupling would allow less than 1 degree of deflection or angular movement
Description
SDSX rigid coupling is designed from 1″-12″, and pressure is 300psi/2070 kPa.
Bolts/Nuts: Heat-treated plated carbon steel, meeting its mechanical properties Grade 8.8.
Gaskets: EPDM, silicon rubber and Nitrile rubber.
Dimensions
| Nominal Size mm/in |
Pipe O.D mm/in |
Working Pressure PSI/MPa |
Bolt Size | Dimensions mm/in | ||
| No.-Size mm | Ø | L | H | |||
| 25 1 |
33.7 1.327 |
300 2.07 |
2-3/8*45 | 60 2.362 |
102 4.016 |
45 1.772 |
| 32 1¼ |
42.4 1.669 |
300 2.07 |
2-3/8*45 | 70 2.756 |
106 4.173 |
44 1.732 |
| 40 1½ |
48.3 1.900 |
300 2.07 |
2-3/8*45 | 73 2.874 |
108 4.252 |
44 1.732 |
| 50 2 |
57.0 2.245 |
300 2.07 |
2-3/8*55 | 83 3.268 |
122 4.803 |
45 1.772 |
| 50 2 |
60.3 2.375 |
300 2.07 |
2-3/8*55 | 87 3.425 |
123 4.843 |
44 1.732 |
| 65 2½ |
73.0 2.875 |
300 2.07 |
2-3/8*55 | 100 3.937 |
138 5.433 |
44 1.732 |
| 65 2½ |
76.1 3.000 |
300 2.07 |
2-3/8*55 | 103 4.055 |
142 5.591 |
45 1.772 |
| 80 3 |
88.9 3.500 |
300 2.07 |
2- 1/2*60 | 117 4.606 |
166 6.535 |
45 1.772 |
| 100 4 |
108.0 4.250 |
300 2.07 |
2- 1/2*65 | 137 5.393 |
188 7.401 |
48 1.889 |
| 100 4 |
114.3 4.500 |
300 2.07 |
2- 1/2*65 | 139 5.472 |
190 7.480 |
49 1.929 |
| 125 5 |
133.0 5.250 |
300 2.07 |
2- 1/2*75 | 163 6.417 |
210 8.268 |
49 1.929 |
| 125 5 |
139.7 5.500 |
300 2.07 |
2- 1/2*75 | 168 6.614 |
218 8.583 |
49 1.929 |
| 150 6 |
159.0 6.250 |
300 2.07 |
2- 1/2*75 | 192 7.559 |
242 9.528 |
49 1.929 |
| 150 6 |
165.1 6.500 |
300 2.07 |
2- 1/2*75 | 193 7.598 |
241 9.488 |
49 1.929 |
| 150 6 |
168.3 6.625 |
300 2.07 |
2- 1/2*75 | 198.5 7.815 |
249 9.803 |
50 1.969 |
| 200 8 |
219.1 8.625 |
300 2.07 |
2-5/8*85 | 253 9.961 |
320 12.598 |
59 2.323 |
| 250 10 |
273 10.748 |
300 2.07 |
2-7/8*130 | 335 13.189 |
426 16.772 |
68 2.677 |
| 300 12 |
323.9 12.752 |
300 2.07 |
2-7/8*130 | 380 14.96 |
470 18.504 |
65 2.559 |
Material Specification
Housing: Ductile iron conforming to ASTM A-536, grade 65-45-12.
Housing Coating: Paint red and orange
• Optional: Hot dipped galvanized, electro galvanized.
Gaskets
• EPDM: Temperature range -34ºC to +150ºC. Recommended for hot water service within
the specified temperature range plus a variety of dilute acids,oil-free air and many chemical services.
NOT RECOMMENDED FOR PETROLEUM SERVICES.
• Silicon Rubber: Temperature range -40ºC to +177ºC. Recommended for drinking water,
hot water, high-temperature air and some high-temperature chemicals.
NOT RECOMMENDED FOR PETROLEUM SERVICES.
• Nitrile Rubber: Temperature range -29ºC to +82ºC. Recommended for petroleum products,
air with oil vapors, vegetable and mineral oils within the specified temperature range.
NOT RECOMMENDED FOR HOT WATER
SERVICES OVER +150°F/+66ºC OR FOR HOT
DRY AIR OVER +140°F/+60ºC.
Installation
Certification
Showroom
Application
Package and shipment
Production and quality control
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What are the maintenance-free options available for flexible couplings?
Several maintenance-free options are available for flexible couplings, designed to reduce or eliminate the need for regular maintenance and lubrication. These options offer long-lasting performance and reliability while minimizing downtime and operational costs. Below are some maintenance-free options for flexible couplings:
1. Maintenance-Free Elastomeric Couplings: Elastomeric couplings with a specific design and materials can be maintenance-free. These couplings often incorporate high-quality elastomeric elements that do not require periodic lubrication. The elastomeric material provides damping of shocks and vibrations and allows for misalignment compensation, making them suitable for various applications without the need for regular maintenance.
2. Non-Lubricated Metallic Couplings: Some metallic couplings are designed to operate without the need for lubrication. These couplings use self-lubricating materials or specialized coatings that reduce friction between moving parts, eliminating the need for manual lubrication. They can handle high torque and speed requirements while providing reliable performance over extended periods without maintenance.
3. Pre-Lubricated Couplings: Certain flexible couplings come pre-lubricated during manufacturing. These couplings have grease or lubricant already applied to the critical components, providing sufficient lubrication for an extended period of operation. As a result, users do not need to perform regular lubrication maintenance, reducing maintenance tasks and associated costs.
4. Sealed Couplings: Some flexible couplings are designed with integrated seals or shields that protect internal components from contaminants and prevent lubricant leakage. These sealed couplings are inherently maintenance-free, as they ensure long-lasting performance without the need for external maintenance or re-lubrication.
5. Non-Wearing Materials: Certain flexible couplings are constructed using non-wearing materials, such as high-performance polymers. These materials offer excellent resistance to wear and abrasion, reducing the need for maintenance and replacement due to wear-related issues.
6. Torque-Responsive Couplings: Some maintenance-free couplings are designed to disengage or slip when the torque exceeds a certain threshold. This feature protects the connected equipment from excessive loads, preventing damage and reducing the need for maintenance or repairs caused by overload conditions.
Summary: Maintenance-free options for flexible couplings are available, offering reliable and long-lasting performance without the need for regular maintenance and lubrication. These couplings utilize specialized materials, designs, and features to handle various operating conditions while minimizing downtime and operational costs. Selecting a maintenance-free coupling that suits the specific application requirements can significantly improve the overall efficiency and reliability of the mechanical system.
How does a flexible coupling handle alignment issues in long-distance shaft connections?
In long-distance shaft connections, it is common to encounter alignment issues due to factors such as thermal expansion, foundation settlement, or machinery shifts. Flexible couplings play a crucial role in handling these alignment issues and ensuring efficient power transmission. Here’s how they achieve this:
- Misalignment Compensation: Flexible couplings are designed to accommodate both angular and parallel misalignments between shafts. When the shafts are not perfectly aligned, the flexibility of the coupling allows it to bend or flex, reducing the transmission of misalignment forces to connected equipment.
- Reduced Stress on Equipment: By absorbing and compensating for misalignment, flexible couplings reduce the stress and loads imposed on connected machinery. This feature is particularly important in long-distance shaft connections, where misalignment can be more pronounced.
- Torsional Flexibility: In addition to angular and parallel misalignments, long-distance shaft connections may also experience torsional misalignment. Flexible couplings can handle torsional flexibility, allowing smooth torque transmission even if the connected shafts have slightly different rotational speeds.
- Vibration Damping: Long-distance shaft connections can be susceptible to vibrations due to the extended span and potential resonance. Flexible couplings help dampen these vibrations, protecting the connected equipment from excessive wear and fatigue.
- Resilience to Shock Loads: Long-distance shaft connections in industrial settings may experience shock loads due to sudden starts, stops, or equipment malfunctions. Flexible couplings can absorb and dissipate some of these shock loads, safeguarding the connected components.
- Longevity: By mitigating the effects of misalignment, vibrations, and shock loads, flexible couplings contribute to the longevity of the connected equipment and reduce maintenance and replacement costs over time.
When selecting a flexible coupling for long-distance shaft connections, it is essential to consider factors such as the degree of misalignment, torque requirements, operating conditions, and the environment in which the coupling will be used. Regular inspection and maintenance of the flexible coupling can further enhance its performance and ensure reliable operation in long-distance shaft connections.
Can flexible couplings be used in corrosive or harsh environments?
Yes, flexible couplings can be designed and selected to be used in corrosive or harsh environments. The choice of materials and coatings plays a crucial role in ensuring the coupling’s durability and performance under challenging conditions.
Corrosion-Resistant Materials:
In corrosive environments, it is essential to use materials that can withstand chemical attacks and oxidation. Stainless steel, specifically grades like 316 or 17-4 PH, is commonly chosen for flexible couplings in such situations. Stainless steel offers excellent corrosion resistance, making it suitable for applications where the coupling may come into contact with corrosive substances or moisture.
Special Coatings:
For certain harsh environments, coupling manufacturers may apply special coatings to enhance the coupling’s corrosion resistance. Examples of coatings include zinc plating, nickel plating, or epoxy coatings. These coatings provide an additional layer of protection against corrosive agents and help extend the coupling’s lifespan.
Sealed Designs:
In environments where the coupling is exposed to contaminants like dust, dirt, or moisture, sealed designs are preferred. Sealed flexible couplings prevent these substances from entering the coupling’s internal components, thus reducing the risk of corrosion and wear. The sealed design also helps to maintain the coupling’s performance over time in challenging conditions.
High-Temperature Applications:
For harsh environments with high temperatures, flexible couplings made from high-temperature resistant materials, such as certain heat-resistant stainless steels or superalloys, can be used. These materials retain their mechanical properties and corrosion resistance even at elevated temperatures.
Chemical Resistance:
For applications where the coupling might encounter chemicals or solvents, it is essential to select a coupling material that is chemically resistant. This prevents degradation and ensures the coupling’s integrity in such environments.
Specialized Designs:
In some cases, where the environment is exceptionally harsh or unique, custom-designed flexible couplings may be necessary. Engineering a coupling to meet the specific demands of the environment ensures optimal performance and reliability.
Consultation with Manufacturers:
When considering flexible couplings for corrosive or harsh environments, it is advisable to consult with coupling manufacturers or engineering experts. They can provide valuable insights and recommend suitable materials, coatings, and designs based on the specific operating conditions.
Summary:
Flexible couplings can indeed be used in corrosive or harsh environments, provided the appropriate materials, coatings, and designs are chosen. Stainless steel, sealed designs, and special coatings are some of the solutions that enhance the coupling’s corrosion resistance and performance. It is essential to consider the specific environment and application requirements when selecting a flexible coupling to ensure optimal functionality and durability in challenging conditions.
editor by CX 2024-02-24
China Custom Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Stainless Steel Coupling Gear Rigid Roller Chain Fluid Tyre Grid Jaw Spider HRC Nm Motor Flange Gear Pump Rubber Spline Shaft Flexible Universal Joint Coupling
Product Description
Main products
Coupling refers to a device that connects 2 shafts or shafts and rotating parts, rotates together during the transmission of motion and power, and does not disengage under normal conditions. Sometimes it is also used as a safety device to prevent the connected parts from bearing excessive load, which plays the role of overload protection.
Couplings can be divided into rigid couplings and flexible couplings.
Rigid couplings do not have buffering property and the ability to compensate the relative displacement of 2 axes. It is required that the 2 axes be strictly aligned. However, such couplings are simple in structure, low in manufacturing cost, convenient in assembly and disassembly, and maintenance, which can ensure that the 2 axes are relatively neutral, have large transmission torque, and are widely used. Commonly used are flange coupling, sleeve coupling and jacket coupling.
Flexible coupling can also be divided into flexible coupling without elastic element and flexible coupling with elastic element. The former type only has the ability to compensate the relative displacement of 2 axes, but cannot cushion and reduce vibration. Common types include slider coupling, gear coupling, universal coupling and chain coupling; The latter type contains elastic elements. In addition to the ability to compensate the relative displacement of 2 axes, it also has the functions of buffering and vibration reduction. However, due to the strength of elastic elements, the transmitted torque is generally inferior to that of flexible couplings without elastic elements. Common types include elastic sleeve pin couplings, elastic pin couplings, quincunx couplings, tire type couplings, serpentine spring couplings, spring couplings, etc
Coupling performance
1) Mobility. The movability of the coupling refers to the ability to compensate the relative displacement of 2 rotating components. Factors such as manufacturing and installation errors between connected components, temperature changes during operation and deformation under load all put CHINAMFG requirements for mobility. The movable performance compensates or alleviates the additional load between shafts, bearings, couplings and other components caused by the relative displacement between rotating components.
(2) Buffering. For the occasions where the load is often started or the working load changes, the coupling shall be equipped with elastic elements that play the role of cushioning and vibration reduction to protect the prime mover and the working machine from little or no damage.
(3) Safe, reliable, with sufficient strength and service life.
(4) Simple structure, easy to assemble, disassemble and maintain.
How to select the appropriate coupling type
The following items should be considered when selecting the coupling type.
1. The size and nature of the required transmission torque, the requirements for buffering and damping functions, and whether resonance may occur.
2. The relative displacement of the axes of the 2 shafts is caused by manufacturing and assembly errors, shaft load and thermal expansion deformation, and relative movement between components.
3. Permissible overall dimensions and installation methods, and necessary operating space for assembly, adjustment and maintenance. For large couplings, they should be able to be disassembled without axial movement of the shaft.
In addition, the working environment, service life, lubrication, sealing, economy and other conditions should also be considered, and a suitable coupling type should be selected by referring to the characteristics of various couplings.
If you cannot determine the type, you can contact our professional engineer
Related products
Company Profile
Our Equipments
Main production equipment:
Large lathe, surface grinder, milling machine, gear shaper, spline milling machine, horizontal broaching machine, gear hobbing machine, shaper, slotting machine, bench drilling machine, radial drilling machine, boring machine, band sawing machine, horizontal lathe, end milling machine, crankshaft grinder, CNC milling machine, casting equipment, etc.
Inspection equipment:
Dynamic balance tester, high-speed intelligent carbon and sulfur analyzer, Blochon optical hardness tester, Leeb hardness tester, magnetic yoke flaw detector, special detection, modular fixture (self-made), etc.
Machining equipments
Heat equipment
Our Factory
Application – Photos from our partner customers
Company Profile
Our leading products are mechanical transmission basic parts – couplings, mainly including universal couplings, drum gear couplings, elastic couplings and other 3 categories of more than 30 series of varieties. It is widely used in metallurgical steel rolling, wind power, hydropower, mining, engineering machinery, petrochemical, lifting, paper making, rubber, rail transit, shipbuilding and marine engineering and other industries.
Our factory takes the basic parts of national standards as the benchmark, has more than 40 years of coupling production experience, takes “scientific management, pioneering and innovation, ensuring quality and customer satisfaction” as the quality policy, and aims to continuously provide users with satisfactory products and services. The production is guided by reasonable process, and the ISO9001:2015 quality management system standard is strictly implemented. We adhere to the principle of continuous improvement and innovation of coupling products. In recent years, it has successfully developed 10 national patent products such as SWF cross shaft universal coupling, among which the double cross shaft universal joint has won the national invention patent, SWF cross shaft universal coupling has won the new product award of China’s general mechanical parts coupling industry and the ZHangZhoug Province new product science and technology project.
Our factory has strong technical force, excellent process equipment, complete professional production equipment, perfect detection means, excellent after-sales service, various products and complete specifications. At the same time, we can provide the design and manufacturing of special non-standard products according to the needs of users. Our products sell well at home and abroad, and are trusted by the majority of users. We sincerely welcome friends from all walks of life at home and abroad to visit and negotiate for common development.p
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
What are the maintenance-free options available for flexible couplings?
Several maintenance-free options are available for flexible couplings, designed to reduce or eliminate the need for regular maintenance and lubrication. These options offer long-lasting performance and reliability while minimizing downtime and operational costs. Below are some maintenance-free options for flexible couplings:
1. Maintenance-Free Elastomeric Couplings: Elastomeric couplings with a specific design and materials can be maintenance-free. These couplings often incorporate high-quality elastomeric elements that do not require periodic lubrication. The elastomeric material provides damping of shocks and vibrations and allows for misalignment compensation, making them suitable for various applications without the need for regular maintenance.
2. Non-Lubricated Metallic Couplings: Some metallic couplings are designed to operate without the need for lubrication. These couplings use self-lubricating materials or specialized coatings that reduce friction between moving parts, eliminating the need for manual lubrication. They can handle high torque and speed requirements while providing reliable performance over extended periods without maintenance.
3. Pre-Lubricated Couplings: Certain flexible couplings come pre-lubricated during manufacturing. These couplings have grease or lubricant already applied to the critical components, providing sufficient lubrication for an extended period of operation. As a result, users do not need to perform regular lubrication maintenance, reducing maintenance tasks and associated costs.
4. Sealed Couplings: Some flexible couplings are designed with integrated seals or shields that protect internal components from contaminants and prevent lubricant leakage. These sealed couplings are inherently maintenance-free, as they ensure long-lasting performance without the need for external maintenance or re-lubrication.
5. Non-Wearing Materials: Certain flexible couplings are constructed using non-wearing materials, such as high-performance polymers. These materials offer excellent resistance to wear and abrasion, reducing the need for maintenance and replacement due to wear-related issues.
6. Torque-Responsive Couplings: Some maintenance-free couplings are designed to disengage or slip when the torque exceeds a certain threshold. This feature protects the connected equipment from excessive loads, preventing damage and reducing the need for maintenance or repairs caused by overload conditions.
Summary: Maintenance-free options for flexible couplings are available, offering reliable and long-lasting performance without the need for regular maintenance and lubrication. These couplings utilize specialized materials, designs, and features to handle various operating conditions while minimizing downtime and operational costs. Selecting a maintenance-free coupling that suits the specific application requirements can significantly improve the overall efficiency and reliability of the mechanical system.
What are the maintenance intervals and practices for extending the life of a flexible coupling?
Proper maintenance of a flexible coupling is essential to ensure its longevity and reliable performance. The maintenance intervals and practices for flexible couplings may vary depending on the coupling type, application, and operating conditions. Here are some general maintenance guidelines to extend the life of a flexible coupling:
- Regular Inspection: Conduct visual inspections of the coupling regularly to check for signs of wear, damage, or misalignment. Look for cracks, tears, corrosion, or any other visible issues.
- Lubrication: Some flexible couplings may require periodic lubrication to reduce friction and wear. Refer to the manufacturer’s guidelines for the appropriate lubrication type and schedule.
- Alignment Checks: Ensure that the connected shafts remain properly aligned. Misalignment can lead to premature wear and failure of the coupling and other components.
- Torque Monitoring: Monitor the torque levels in the system and ensure they are within the coupling’s rated capacity. Excessive torque can overload the coupling and cause damage.
- Temperature and Environmental Considerations: Ensure that the operating temperatures and environmental conditions are within the coupling’s specified limits. Extreme temperatures, aggressive chemicals, or corrosive environments can impact the coupling’s performance.
- Inspection After Shock Loads: If the system experiences shock loads or unexpected impacts, inspect the coupling for any signs of damage immediately.
- Replace Damaged or Worn Couplings: If any damage or wear is detected during inspections, replace the flexible coupling promptly to avoid potential failures.
- Periodic Re-Tightening: For certain coupling designs, periodic re-tightening of fasteners may be necessary to maintain proper clamping force.
- Follow Manufacturer’s Guidelines: Always follow the maintenance instructions provided by the coupling manufacturer. They can provide specific recommendations based on the coupling model and application.
It is crucial to develop a maintenance plan specific to the application and coupling type. Regularly scheduled maintenance, adherence to recommended practices, and proactive inspection can help identify issues early and prevent costly breakdowns. Additionally, record-keeping of maintenance activities can provide valuable data on the coupling’s performance and aid in future maintenance decisions.
Can you explain the different types of flexible coupling designs available?
There are several types of flexible coupling designs available, each with its unique construction and characteristics. These designs are tailored to meet specific application requirements and address different types of misalignment and torque transmission needs. Here are some of the most common types of flexible couplings:
- Jaw Couplings: Jaw couplings consist of two hubs with curved jaws and an elastomer spider placed between them. The spider acts as a flexible element and can compensate for angular and parallel misalignment. Jaw couplings are widely used in various industrial applications due to their simple design and effectiveness in handling misalignment and vibration damping.
- Disc Couplings: Disc couplings use thin metallic discs with a series of alternating slits and flanges to connect the shafts. The disc coupling design allows for excellent misalignment compensation, including angular, parallel, and axial misalignment. Disc couplings are known for their high torsional stiffness and precise torque transmission capabilities.
- Gear Couplings: Gear couplings consist of toothed hubs connected by an external sleeve with gear teeth. They are well-suited for applications with high torque and moderate misalignment. Gear couplings offer good misalignment compensation and high torque capacity, making them popular in heavy-duty industrial applications.
- Beam Couplings: Beam couplings use a single piece of flexible material, often a metal beam, to connect the shafts. The material’s flexibility allows for angular and axial misalignment compensation. Beam couplings are compact, lightweight, and provide low inertia, making them suitable for applications with high-speed requirements.
- Bellows Couplings: Bellows couplings consist of a bellows-like flexible structure that connects the two hubs. They can compensate for angular, parallel, and axial misalignment. Bellows couplings are known for their high torsional stiffness and ability to maintain constant velocity transmission.
- Oldham Couplings: Oldham couplings use three discs, with the middle one having a perpendicular slot. This design allows for angular misalignment compensation while transmitting torque between the hubs. Oldham couplings are often used when electrical isolation between shafts is required.
Each flexible coupling design has its strengths and limitations, and the choice depends on factors such as the application’s torque requirements, misalignment conditions, operating environment, and speed. Proper selection of the coupling type ensures optimal performance, efficiency, and reliability in various mechanical systems and rotating machinery.
editor by CX 2024-02-19
China supplier Flexible Flex Fluid Chain Jaw Flange Gear Rigid Spacer Pin HRC Mh Nm Universal Fenaflex Oldham Spline Clamp Tyre Grid Hydraulic Servo Motor Shaft Coupling
Product Description
Flexible flex Fluid Chain Jaw flange Gear Rigid Spacer PIN HRC MH NM universal Fenaflex Oldham spline clamp tyre grid hydraulic servo motor shaft Coupling
Product Description
The function of Shaft coupling:
1. Shafts for connecting separately manufactured units such as motors and generators.
2. If any axis is misaligned.
3. Provides mechanical flexibility.
4. Absorb the transmission of impact load.
5. Prevent overload
We can provide the following couplings.
| Rigid coupling | Flange coupling | Oldham coupling |
| Sleeve or muff coupling | Gear coupling | Bellow coupling |
| Split muff coupling | Flexible coupling | Fluid coupling |
| Clamp or split-muff or compression coupling | Universal coupling | Variable speed coupling |
| Bushed pin-type coupling | Diaphragm coupling | Constant speed coupling |
Company Profile
We are an industrial company specializing in the production of couplings. It has 3 branches: steel casting, forging, and heat treatment. Main products: cross shaft universal coupling, drum gear coupling, non-metallic elastic element coupling, rigid coupling, etc.
The company mainly produces the industry standard JB3241-91 swap JB5513-91 swc. JB3242-93 swz series universal coupling with spider type. It can also design and produce various non-standard universal couplings, other couplings, and mechanical products for users according to special requirements. Currently, the products are mainly sold to major steel companies at home and abroad, the metallurgical steel rolling industry, and leading engine manufacturers, with an annual production capacity of more than 7000 sets.
The company’s quality policy is “quality for survival, variety for development.” In August 2000, the national quality system certification authority audited that its quality assurance system met the requirements of GB/T19002-1994 IDT ISO9002:1994 and obtained the quality system certification certificate with the registration number 0900B5711. It is the first enterprise in the coupling production industry in HangZhou City that passed the ISO9002 quality and constitution certification.
The company pursues the business purpose of “reliable quality, the supremacy of reputation, commitment to business and customer satisfaction” and welcomes customers at home and abroad to choose our products.
At the same time, the company has established long-term cooperative relations with many enterprises and warmly welcomes friends from all walks of life to visit, investigate and negotiate business!
How to use the coupling safely
The coupling is an intermediate connecting part of each motion mechanism, which directly impacts the regular operation of each motion mechanism. Therefore, attention must be paid to:
1. The coupling is not allowed to have more than the specified axis deflection and radial displacement so as not to affect its transmission performance.
2. The bolts of the LINS coupling shall not be loose or damaged.
3. Gear coupling and cross slide coupling shall be lubricated regularly, and lubricating grease shall be added every 2-3 months to avoid severe wear of gear teeth and serious consequences.
4. The tooth width contact length of gear coupling shall not be less than 70%; Its axial displacement shall not be more significant than 5mm
5. The coupling is not allowed to have cracks. If there are cracks, it needs to be replaced (they can be knocked with a small hammer and judged according to the sound).
6. The keys of LINS coupling shall be closely matched and shall not be loosened.
7. The tooth thickness of the gear coupling is worn. When the lifting mechanism exceeds 15% of the original tooth thickness, the operating mechanism exceeds 25%, and the broken tooth is also scrapped.
8. If the elastic ring of the pin coupling and the sealing ring of the gear coupling is damaged or aged, they should be replaced in time.
Certifications
Packaging & Shipping
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How does a flexible coupling contribute to the longevity of connected equipment?
A flexible coupling plays a crucial role in enhancing the longevity of connected equipment in various ways. It acts as a mechanical interface between two shafts, connecting them while accommodating misalignment, dampening vibrations, and transmitting torque. Here’s how a flexible coupling contributes to the longevity of connected equipment:
- Misalignment Compensation: One of the primary functions of a flexible coupling is to compensate for both angular and parallel misalignment between two shafts. Misalignment can occur due to various factors, including thermal expansion, assembly errors, or settling of foundation, which can exert excessive stress on the connected equipment. By allowing misalignment, the flexible coupling reduces the stress transmitted to the shafts and connected components, preventing premature wear and failure.
- Shock and Vibration Dampening: Flexible couplings are designed to absorb shocks and dampen vibrations that occur during operation. Vibrations and shocks can be detrimental to connected equipment, leading to fatigue, wear, and premature failure of components. The coupling acts as a buffer, reducing the impact of vibrations and protecting the equipment from potential damage.
- Reduced Stress Concentration: A rigid coupling can create stress concentration points on the shafts, leading to fatigue and cracking over time. Flexible couplings distribute the load more evenly along the shafts, reducing stress concentration and minimizing the risk of failure.
- Transmitting Torque Smoothly: Flexible couplings transmit torque from one shaft to another smoothly, without introducing sudden torque spikes or shocks. This even torque transfer prevents sudden loading on connected equipment, minimizing the risk of damage or accelerated wear on gears, bearings, and other components.
- Controlling Torsional Vibrations: In systems where torsional vibrations are a concern, certain types of flexible couplings are designed to address this issue. These couplings help control torsional vibrations, which can be damaging to the equipment and cause premature failure.
- Thermal Expansion Compensation: When the equipment operates at different temperatures, thermal expansion can lead to misalignment between the shafts. A flexible coupling can accommodate the thermal expansion, ensuring that the connected equipment remains aligned and preventing stress on the components.
- Isolation from External Forces: External forces like impact loads or shaft disturbances can affect the connected equipment. A flexible coupling isolates the equipment from these external forces, protecting it from potential damage.
By providing these essential functions, a flexible coupling helps extend the lifespan of connected equipment by reducing wear and tear, preventing premature failures, and ensuring smooth, reliable operation. The longevity of the connected equipment ultimately results in reduced maintenance costs and increased productivity.
How does a flexible coupling contribute to reducing maintenance and downtime costs?
A flexible coupling plays a significant role in reducing maintenance and downtime costs in mechanical systems. Here are the ways in which it achieves this:
- Misalignment Compensation: Flexible couplings can accommodate both angular and parallel misalignments between shafts. By absorbing and compensating for misalignment, they reduce wear and stress on connected equipment, minimizing the risk of premature failures and the need for frequent adjustments.
- Vibration Damping: Flexible couplings dampen vibrations and shock loads in the system. This not only protects the connected components from excessive wear but also reduces the likelihood of damage to bearings, seals, and other critical parts, which would otherwise require frequent replacement or repair.
- Protection Against Shock Loads: In applications where sudden starts, stops, or load fluctuations occur, flexible couplings can absorb and dissipate some of the shock loads, preventing potential damage to machinery. This feature extends the equipment’s lifespan and minimizes unplanned downtime.
- Longevity of Components: By reducing stress and wear on connected components, flexible couplings contribute to their longevity. Components such as bearings, shafts, and gears are subject to less strain and fatigue, resulting in extended service intervals and reduced replacement costs.
- Easy Installation and Maintenance: Flexible couplings are relatively easy to install and require minimal maintenance. Routine inspections to check for wear or damage can be done without significant downtime, allowing proactive maintenance to address any issues before they escalate.
- Adaptability to Operating Conditions: Flexible couplings can handle variations in operating conditions, such as temperature fluctuations and different types of loads. Their ability to accommodate changing conditions reduces the need for frequent adjustments or component replacements due to environmental factors.
- Reduced Downtime during Maintenance: In the event of maintenance or equipment repairs, flexible couplings can be quickly disconnected and reconnected, minimizing the downtime required for servicing. This quick replacement reduces production losses and improves overall system efficiency.
Overall, the use of flexible couplings in mechanical systems promotes reliability, extends the life of equipment, and helps prevent costly breakdowns. By reducing maintenance and downtime costs, flexible couplings contribute to improved productivity and profitability for industrial operations.
How does a flexible coupling impact the overall reliability of connected equipment?
A flexible coupling significantly impacts the overall reliability of connected equipment in several ways:
- Misalignment Compensation: Flexible couplings can accommodate both angular and parallel misalignment between connected shafts. By allowing for misalignment, the coupling reduces the stress and wear on bearings, seals, and other rotating components. This feature prevents premature failure of these components, contributing to improved reliability and extended equipment lifespan.
- Vibration Damping: Flexible couplings possess inherent damping properties due to their elastomeric or flexible elements. These elements absorb and dissipate vibrations generated during the operation of machinery. By dampening vibrations, the coupling protects the connected equipment from excessive oscillations, reducing fatigue and preventing mechanical failures. This enhanced vibration control increases the reliability of the system.
- Shock Load Absorption: In applications with sudden load variations or shock loads, such as in heavy machinery or high-speed equipment, a flexible coupling acts as a shock absorber. It can absorb and dissipate the impact energy, protecting the machinery from damage caused by sudden loads. The ability to absorb shock loads contributes to the overall reliability of the connected equipment.
- Reduced Wear and Tear: The flexibility of the coupling minimizes stress and wear on rotating equipment. It allows for slight movements and misalignments, reducing friction and stress on bearings and other critical components. This reduction in wear and tear lowers the frequency of maintenance and replacement, increasing the overall reliability of the equipment.
- Compensation for Thermal Expansion: Temperature changes in machinery can lead to thermal expansion or contraction of shafts. A flexible coupling can compensate for these thermal effects, ensuring that the machinery remains properly aligned even as temperature conditions fluctuate. This compensation prevents binding and misalignment, promoting reliable performance.
- Protection Against Overloads: Flexible couplings help protect connected equipment from overloads and torsional vibrations. They act as a mechanical fuse, disconnecting the driveline when an overload occurs, thus preventing damage to expensive machinery. This safety feature enhances the overall reliability and reduces the risk of catastrophic failures.
- Easy Maintenance and Alignment: Flexible couplings are designed for easy installation and alignment. This feature simplifies maintenance procedures, making it easier to inspect and replace couplings when necessary. Properly aligned couplings lead to improved equipment performance and longevity, enhancing overall reliability.
By compensating for misalignment, damping vibrations, absorbing shock loads, reducing wear and tear, and providing other protective features, a flexible coupling significantly improves the reliability of connected equipment. It extends the lifespan of critical components, minimizes downtime, and ensures smooth and efficient operation, making it a valuable component in various industrial applications.
editor by CX 2024-02-01
China manufacturer UL FM Approved Grooved Pipe Fitting Rigid Flexible Coupling Red Color
Product Description
SDSX Grooved Rigid Coupling
System s & Performance
SDSX Grooved mechanical couplings(GMC) are available in both rigid and flexible models.
A rigid coupling is used in applications where a rigid joint is desired,similar to that of a traditional flanged,welded ,or threaded connection.
To be considered rigid,a coupling would allow less than 1 degree of deflection or angular movement
Description
SDSX rigid coupling is designed from 1″-12″, and pressure is 300psi/2070 kPa.
Bolts/Nuts: Heat-treated plated carbon steel, meeting its mechanical properties Grade 8.8.
Gaskets: EPDM, silicon rubber and Nitrile rubber.
Dimensions
| Nominal Size mm/in |
Pipe O.D mm/in |
Working Pressure PSI/MPa |
Bolt Size | Dimensions mm/in | ||
| No.-Size mm | Ø | L | H | |||
| 25 1 |
33.7 1.327 |
300 2.07 |
2-3/8*45 | 60 2.362 |
102 4.016 |
45 1.772 |
| 32 1¼ |
42.4 1.669 |
300 2.07 |
2-3/8*45 | 70 2.756 |
106 4.173 |
44 1.732 |
| 40 1½ |
48.3 1.900 |
300 2.07 |
2-3/8*45 | 73 2.874 |
108 4.252 |
44 1.732 |
| 50 2 |
57.0 2.245 |
300 2.07 |
2-3/8*55 | 83 3.268 |
122 4.803 |
45 1.772 |
| 50 2 |
60.3 2.375 |
300 2.07 |
2-3/8*55 | 87 3.425 |
123 4.843 |
44 1.732 |
| 65 2½ |
73.0 2.875 |
300 2.07 |
2-3/8*55 | 100 3.937 |
138 5.433 |
44 1.732 |
| 65 2½ |
76.1 3.000 |
300 2.07 |
2-3/8*55 | 103 4.055 |
142 5.591 |
45 1.772 |
| 80 3 |
88.9 3.500 |
300 2.07 |
2- 1/2*60 | 117 4.606 |
166 6.535 |
45 1.772 |
| 100 4 |
108.0 4.250 |
300 2.07 |
2- 1/2*65 | 137 5.393 |
188 7.401 |
48 1.889 |
| 100 4 |
114.3 4.500 |
300 2.07 |
2- 1/2*65 | 139 5.472 |
190 7.480 |
49 1.929 |
| 125 5 |
133.0 5.250 |
300 2.07 |
2- 1/2*75 | 163 6.417 |
210 8.268 |
49 1.929 |
| 125 5 |
139.7 5.500 |
300 2.07 |
2- 1/2*75 | 168 6.614 |
218 8.583 |
49 1.929 |
| 150 6 |
159.0 6.250 |
300 2.07 |
2- 1/2*75 | 192 7.559 |
242 9.528 |
49 1.929 |
| 150 6 |
165.1 6.500 |
300 2.07 |
2- 1/2*75 | 193 7.598 |
241 9.488 |
49 1.929 |
| 150 6 |
168.3 6.625 |
300 2.07 |
2- 1/2*75 | 198.5 7.815 |
249 9.803 |
50 1.969 |
| 200 8 |
219.1 8.625 |
300 2.07 |
2-5/8*85 | 253 9.961 |
320 12.598 |
59 2.323 |
| 250 10 |
273 10.748 |
300 2.07 |
2-7/8*130 | 335 13.189 |
426 16.772 |
68 2.677 |
| 300 12 |
323.9 12.752 |
300 2.07 |
2-7/8*130 | 380 14.96 |
470 18.504 |
65 2.559 |
Material Specification
Housing: Ductile iron conforming to ASTM A-536, grade 65-45-12.
Housing Coating: Paint red and orange
• Optional: Hot dipped galvanized, electro galvanized.
Gaskets
• EPDM: Temperature range -34ºC to +150ºC. Recommended for hot water service within
the specified temperature range plus a variety of dilute acids,oil-free air and many chemical services.
NOT RECOMMENDED FOR PETROLEUM SERVICES.
• Silicon Rubber: Temperature range -40ºC to +177ºC. Recommended for drinking water,
hot water, high-temperature air and some high-temperature chemicals.
NOT RECOMMENDED FOR PETROLEUM SERVICES.
• Nitrile Rubber: Temperature range -29ºC to +82ºC. Recommended for petroleum products,
air with oil vapors, vegetable and mineral oils within the specified temperature range.
NOT RECOMMENDED FOR HOT WATER
SERVICES OVER +150°F/+66ºC OR FOR HOT
DRY AIR OVER +140°F/+60ºC.
Installation
Certification
Showroom
Application
Package and shipment
Production and quality control
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Can flexible couplings be used in heavy-duty applications such as mining and construction?
Yes, flexible couplings can be used in heavy-duty applications such as mining and construction, where the equipment operates under challenging conditions and encounters high loads, vibrations, and misalignments. Flexible couplings offer several advantages that make them suitable for these demanding environments:
- Misalignment Compensation: Heavy-duty equipment in mining and construction may experience misalignment due to the rough terrain, uneven surfaces, or heavy loads. Flexible couplings can handle both angular and parallel misalignment, ensuring smooth power transmission even in these adverse conditions.
- Shock and Vibration Absorption: Mining and construction operations often involve high-impact loads and vibrations. Flexible couplings can dampen and absorb these shocks, protecting the connected components from damage and reducing wear and tear on the equipment.
- Torsional Stiffness: While flexible couplings are designed to accommodate misalignment, they still maintain a certain level of torsional stiffness to transmit torque efficiently. This is crucial in heavy-duty applications, where high torque is required to drive the machinery.
- Corrosion and Contamination Resistance: In mining and construction environments, equipment may be exposed to dust, dirt, water, and chemicals. Flexible couplings made from corrosion-resistant materials can withstand these harsh conditions, ensuring reliable performance and longevity.
- High Torque Transmission: Heavy-duty machinery often requires high torque transmission between the driving and driven components. Flexible couplings are capable of transmitting high torque efficiently, which is essential for the operation of large-scale equipment.
- Reduced Downtime: The robustness and reliability of flexible couplings in heavy-duty applications contribute to reduced downtime. By minimizing the impact of misalignment, shocks, and vibrations, flexible couplings help prevent unexpected breakdowns and maintenance issues.
When selecting a flexible coupling for heavy-duty applications, it’s important to consider the specific requirements of the machinery and the operating conditions. Factors such as the type of equipment, torque and speed requirements, environmental conditions, and expected loads should be taken into account.
Overall, flexible couplings are a versatile solution for power transmission in heavy-duty applications, providing the necessary flexibility, durability, and performance to withstand the challenges posed by the mining and construction industries.
How does a flexible coupling handle alignment issues in long-distance shaft connections?
In long-distance shaft connections, it is common to encounter alignment issues due to factors such as thermal expansion, foundation settlement, or machinery shifts. Flexible couplings play a crucial role in handling these alignment issues and ensuring efficient power transmission. Here’s how they achieve this:
- Misalignment Compensation: Flexible couplings are designed to accommodate both angular and parallel misalignments between shafts. When the shafts are not perfectly aligned, the flexibility of the coupling allows it to bend or flex, reducing the transmission of misalignment forces to connected equipment.
- Reduced Stress on Equipment: By absorbing and compensating for misalignment, flexible couplings reduce the stress and loads imposed on connected machinery. This feature is particularly important in long-distance shaft connections, where misalignment can be more pronounced.
- Torsional Flexibility: In addition to angular and parallel misalignments, long-distance shaft connections may also experience torsional misalignment. Flexible couplings can handle torsional flexibility, allowing smooth torque transmission even if the connected shafts have slightly different rotational speeds.
- Vibration Damping: Long-distance shaft connections can be susceptible to vibrations due to the extended span and potential resonance. Flexible couplings help dampen these vibrations, protecting the connected equipment from excessive wear and fatigue.
- Resilience to Shock Loads: Long-distance shaft connections in industrial settings may experience shock loads due to sudden starts, stops, or equipment malfunctions. Flexible couplings can absorb and dissipate some of these shock loads, safeguarding the connected components.
- Longevity: By mitigating the effects of misalignment, vibrations, and shock loads, flexible couplings contribute to the longevity of the connected equipment and reduce maintenance and replacement costs over time.
When selecting a flexible coupling for long-distance shaft connections, it is essential to consider factors such as the degree of misalignment, torque requirements, operating conditions, and the environment in which the coupling will be used. Regular inspection and maintenance of the flexible coupling can further enhance its performance and ensure reliable operation in long-distance shaft connections.
What industries commonly use flexible couplings for power transmission?
Flexible couplings are widely used in various industries for power transmission and motion control applications. Their ability to accommodate misalignment, dampen vibrations, and protect equipment from shock loads makes them valuable components in many industrial processes. Here are some of the industries that commonly utilize flexible couplings:
- Manufacturing: Flexible couplings are extensively used in manufacturing industries such as automotive, aerospace, electronics, and consumer goods production. They play a critical role in transmitting power between motors and various machinery, including conveyor systems, robots, and assembly lines.
- Oil and Gas: In the oil and gas industry, flexible couplings are used in pumps, compressors, turbines, and generators. They help transfer power in offshore platforms, refineries, pipelines, and drilling operations while compensating for the dynamic nature of these applications.
- Power Generation: Power plants, both conventional and renewable, rely on flexible couplings to transmit power from turbines and generators to electrical generators. They are used in coal-fired, natural gas, nuclear, hydroelectric, and wind power plants.
- Mining: In mining operations, flexible couplings are employed in various equipment, including conveyor systems, crushers, and large industrial pumps. They are designed to withstand the heavy loads and harsh conditions commonly found in mining environments.
- Marine: Flexible couplings are essential in marine propulsion systems, connecting engines to propellers or water jets. They also find use in shipboard machinery, auxiliary systems, and offshore applications.
- Pulp and Paper: The pulp and paper industry relies on flexible couplings in machinery used for wood processing, pulp production, papermaking, and printing processes.
- Chemical and Petrochemical: In chemical plants and petrochemical refineries, flexible couplings are utilized in pumps, mixers, agitators, and other rotating equipment to ensure efficient power transmission and protect sensitive machinery.
- Construction: The construction industry employs flexible couplings in various equipment, such as concrete pumps, cranes, excavators, and drilling machines.
- Water and Wastewater: Flexible couplings are used in water treatment plants, wastewater facilities, and irrigation systems to transfer power between motors and pumps.
- Agriculture: In agricultural machinery, flexible couplings are utilized in tractors, harvesters, and irrigation systems, enabling efficient power transmission and operation.
The versatility and adaptability of flexible couplings make them indispensable components in a wide range of industries, contributing to increased equipment reliability, reduced downtime, and improved overall system performance.
editor by CX 2024-01-12
China Aluminum Motor Guide Shaft Rigid Flange Coupling Motor Coupler Connector coupling alignment
Item Description
| Certification | ISO9001:2018SGSTS16949 |
| Quality |
CNC device, CNC Turning, CNC Milling, CNC heart equipment, automobile lathe machine, Wire-chopping Machine CNC punching machines, CNC bending machines CNT stamping machine, CNC/vehicle lathe machine, Drilling equipment, Hydraulic equipment, Riveting machine, Tapping equipment, welding machine, Movie attaching machine, etc. |
| Materials |
Aluminum, Steel, SPCC, SGCC,SECC, SPTE, Stainless steel, Brass, Copper, Bronze, ABS, PC, PO, POM, Nylon, etc. |
| Surface finish |
Anodized, Oxide, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the warmth disposing, scorching-dip galvanizing, black oxide coating, portray, powdering, color zinc-plated, blue-black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing, and so on |
| Inspection Equipment |
CMM, Projection, Calipers, Micro caliper, Thread Micro caliper, Pin gauge, Caliper gauge, Pass meter, Pass meter, and so forth. |
| Drawing formation | PDF, CAD/DWG/DXF, IGS/STP etc. |
HangZhou Bifu Industrial Co., Ltd. is a complete factory that specialised in fasteners, CNC elements, stamping components, equipment elements, and so on. Because the institution of the business, we have handed ISO9001: 2018, SGS, TS16949.
Our factory handles an region of 5,000 sq. meters and has fifty eight workers, which includes 5 R & D personnel and 5 good quality inspection personnel.
Significant places of services consist of automotive, bicycle and motorbike, industrial automation, agricultural products, digital electronics, health care tools, and so on.
Hunting forward to your cooperation.
one. We have Specialized QC testers to check the products quality according to customers’ demands.
2. We have IQC to check the dimensions and surface of the incoming material.
3. We have PQC to inspect full-course during the processing.
4. We have FQC to inspect all the plating products from outsides and make the 100% inspection before the shipments.
FAQ:
Q1: Why select ZheJiang n?
To give our clients with 1st-course solutions in the offer of quality screws minimizing costs.
Q2: How is good quality ensured?
All our procedures strictly adhere to ISO9001:2018 techniques. We have strict high quality management from making to shipping and delivery. Our company experienced sturdy technology support, 80% of our colleagues are learn or bachelor’s degree. We have cultivated a group of managers who are familiar with merchandise good quality , great at modern principle of management.
Q3: Can You Strictly Comply with The Tolerance on The Drawing And Fulfill The Higher Precision?
Yes, we can, we can give high precision elements and make the components as your drawing.
Q4: How should I get and make payment?
By T/T, for samples one hundred% with the order for production, thirty% paid for deposit by T/T before manufacturing arrangement, the equilibrium to be paid out just before shipment. negotiation approved.
Q5: What’s your Supply Time?
Standard elements: 7-20days
Non-normal elements: fifteen-25days
We will make the delivery as quickly as possible with the promise high quality
Q6:How to Personalized-created (OEM/ODM)?
If you have a new product drawing or a sample, make sure you send to us, and we can custom made-created the as your required. We will also provide our skilled advices of the items to make the design and style to be more realized & maximize the efficiency.
Q7:Which mode of transportation would be much better?
In general, the product are heavy, we guidance to make shipping by sea, Also we respect your views of other transportation as well.
|
US $0.1-8.8 / Piece | |
100 Pieces (Min. Order) |
###
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 8-24 |
| Torque: | >80N.M |
| Bore Diameter: | 4-16mm 1/4′′-1 1/4′′ |
| Speed: | 8000r/M |
| Structure: | Rigid |
###
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Certification | ISO9001:2018;SGS;TS16949 |
| Quality |
CNC machine, CNC Turning, CNC Milling, CNC center machine, auto lathe machine, Wire-cutting Machine CNC punching machines, CNC bending machines CNT stamping machine, CNC/auto lathe machine, Drilling machine, Hydraulic machine, Riveting machine, Tapping machine, welding machine, Film attaching machine, etc. |
| Materials |
Aluminum, Steel, SPCC, SGCC,SECC, SPTE, Stainless steel, Brass, Copper, Bronze, ABS, PC, PO, POM, Nylon, etc. |
| Surface finish |
Anodized, Oxide, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated, blue-black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing, etc |
| Inspection Equipment |
CMM, Projection, Calipers, Micro caliper, Thread Micro caliper, Pin gauge, Caliper gauge, Pass meter, Pass meter, etc. |
| Drawing formation | PDF, CAD/DWG/DXF, IGS/STP etc. |
|
US $0.1-8.8 / Piece | |
100 Pieces (Min. Order) |
###
| Standard Or Nonstandard: | Standard |
|---|---|
| Shaft Hole: | 8-24 |
| Torque: | >80N.M |
| Bore Diameter: | 4-16mm 1/4′′-1 1/4′′ |
| Speed: | 8000r/M |
| Structure: | Rigid |
###
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Certification | ISO9001:2018;SGS;TS16949 |
| Quality |
CNC machine, CNC Turning, CNC Milling, CNC center machine, auto lathe machine, Wire-cutting Machine CNC punching machines, CNC bending machines CNT stamping machine, CNC/auto lathe machine, Drilling machine, Hydraulic machine, Riveting machine, Tapping machine, welding machine, Film attaching machine, etc. |
| Materials |
Aluminum, Steel, SPCC, SGCC,SECC, SPTE, Stainless steel, Brass, Copper, Bronze, ABS, PC, PO, POM, Nylon, etc. |
| Surface finish |
Anodized, Oxide, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving Zn-plating, Ni-plating, Cr-plating, Tin-plating, copper-plating, the wreath oxygen resin spraying, the heat disposing, hot-dip galvanizing, black oxide coating, painting, powdering, color zinc-plated, blue-black zinc-plated, rust preventive oil, titanium alloy galvanized, silver plating, plastic, electroplating, anodizing, etc |
| Inspection Equipment |
CMM, Projection, Calipers, Micro caliper, Thread Micro caliper, Pin gauge, Caliper gauge, Pass meter, Pass meter, etc. |
| Drawing formation | PDF, CAD/DWG/DXF, IGS/STP etc. |
Types of Couplings
A coupling is a device that connects two shafts and transmits power from one to the other. Its main purpose is to join two pieces of rotating equipment. It also allows for some degree of misalignment or end movement. Here are a few examples of coupling types: Beam coupling, Flexible coupling, Magnetic coupling, and Shaft coupling.
Beam coupling
Beam couplings are used to couple motors and other devices. They are available in several types, including flexible, slit, and rigid beam couplings. Each has unique properties and characteristics. These couplings are best for applications requiring a high level of precision and long life. They are also a practical solution for the connection of stepping and servo motors with screw rods.
Beam couplings are usually made of stainless steel or aluminum alloy, and feature spiral and parallel cut designs. Multiple cuts allow the coupling to accommodate multiple beams and improve angular and parallel misalignment tolerances. Additionally, beam couplings are comparatively cheaper than other types of rotary joints, and they require minimal maintenance.
The materials of a beam coupling should be considered early in the specification process. They are typically made of aluminum or stainless steel, but they can also be manufactured from Delrin, titanium, and other engineering grade materials. Beam couplings are often available in multiple sizes to fit specific shaft diameters.
Beam couplings are a key component of motion control systems. They provide excellent characteristics when used properly, and they are a popular choice for many applications. A thorough understanding of each type of coupling will help to prevent coupling failure and enhance system performance. Therefore, it is important to choose the right coupling for your application.
Various types of beam couplings have unique advantages and disadvantages. The FCR/FSR design has two sets of three beams. It is available in both metric and inch shaft sizes. The FCR/FSR couplings are ideal for light-duty power transmission applications. A metric shaft is more suitable for these applications, while an inch shaft is preferred for heavier duty applications.
Two types of beam couplings are available from Ruland. The Ruland Flexible beam coupling has a multi-helical cut design that offers a greater flexibility than commodity beam couplings. This design allows for higher torque capabilities while minimizing wind-up. In addition, it is also more durable than its commodity counterparts.
Flexible coupling
A flexible coupling is a versatile mechanical connection that allows for the easy coupling of two moving parts. The design of these couplings allows for a variety of stiffness levels and can address a variety of problems, such as torsional vibrations or critical speed. However, there are a number of tradeoffs associated with flexible couplings.
One of the biggest issues is the installation of the coupling, which requires stretching. This problem can be exacerbated by cold temperatures. In such a case, it is vital to install the coupling properly. Using a gear clamp is one of the most important steps in a successful installation. A gear clamp will keep the coupling in place and prevent it from leaking.
Another common type of flexible coupling is the gear coupling. These couplings are composed of two hubs with crowned external gear teeth that mesh with two internally splined flanged sleeves. The massive size of the teeth makes them resemble gears. Gear couplings offer good torque characteristics but require periodic lubrication. These couplings can also be expensive and have a limited number of applications.
Another type of flexible coupling is the SDP/SI helical coupling. These couplings can accommodate axial motion, angular misalignment, and parallel offset. This design incorporates a spiral pattern that makes them flexible. These couplings are available in stainless steel and aluminum.
A flexible coupling has a wide range of applications. Generally, it is used to connect two rotating pieces of equipment. Depending on its design, it can be used to join two pieces of machinery that move in different directions. This type of coupling is a type of elastomeric coupling, which has elastic properties.
There are many types of flexible couplings available for different types of applications. The purpose of a flexible coupling is to transmit rotational power from one shaft to another. It is also useful for transmitting torque. However, it is important to note that not all flexible couplings are created equally. Make sure to use a reputable brand for your coupling needs. It will ensure a reliable connection.
The simplest and most commonly used type of flexible coupling is the grid coupling. This type of coupling uses two hubs with slotted surfaces. The steel grid is allowed to slide along these slots, which gives it the ability to flex. The only limitation of this type of coupling is that it can only tolerate a 1/3 degree misalignment. It can transmit torques up to 3,656 Nm.
Magnetic coupling
Magnetic coupling is a technique used to transfer torque from one shaft to another using a magnetic field. It is the most common type of coupling used in machinery. It is highly effective when transferring torque from a rotating motor to a rotating shaft. Magnetic couplings can handle high torques and high speeds.
Magnetic coupling is described by the energy difference between a high-spin state and a broken symmetry state, with the former being the energy of a true singlet state. In single-determinant theories, this energy difference is called the Kij. Usually, the broken-symmetry state is a state with two interacting local high-spin centers.
The magnetic coupling device is regarded as a qualitative leap in the reaction still industry. It has solved a number of problems that had plagued the industry, including flammability, explosiveness, and leakage. Magnetic couplings are a great solution for many applications. The chemical and pharmaceutical industries use them for various processes, including reaction stills.
Magnetic couplings are a good choice for harsh environments and for tight spaces. Their enclosed design keeps them fluid and dust-proof. They are also corrosion-resistant. In addition, magnetic couplings are more affordable than mechanical couplings, especially in areas where access is restricted. They are also popular for testing and temporary installations.
Another use for magnetic coupling is in touch screens. While touch screens use capacitive and resistive elements, magnetic coupling has found a cool new application in wireless charging. While the finger tracking on touch screens may seem like a boley job, the process is very sensitive. The devices that use wireless charging need to have very large coils that are locked into resonant magnetic coupling.
Magnetic couplings also help reduce hydraulic horsepower. They cushion starts and reduce alignment problems. They can also improve flow in oversized pumps. A magnetic coupling with an 8 percent air gap can reduce hydraulic HP by approximately 27 percent. In addition, they can be used in aggressive environments. They also help reduce repair costs.
Magnetic couplings are a great choice for pumps and propeller systems because they have the added advantage of being watertight and preventing shaft failure. These systems also have the benefit of not requiring rotating seals.
Shaft coupling
A shaft coupling joins two shafts and transmits rotational motion. Generally, shaft couplings allow for some degree of misalignment, but there are also torque limiters. Selecting the right coupling can save you time and money and prevent equipment downtime. Here are the main features to consider when purchasing a coupling for your application.
Shaft couplings should be easy to install and disassemble, transmit full power to the mated shaft, and reduce shock loads. A shaft coupling that does not have projecting parts should be used for machines that move or rotate at high speeds. Some types of shaft couplings are flexible while others are rigid.
Shaft couplings can be used in a variety of applications, including piping systems. They can be used to connect shafts that are misaligned and help maintain alignment. They can also be used for vibration dampening. Shaft couplings also allow shafts to be disconnected when necessary.
Shaft couplings can accommodate a certain amount of backlash, but this backlash must be well within the tolerance set by the system. Extremely high backlash can break the coupling and cause excessive wear and stress. In addition, excessive backlash can lead to erratic alignment readings. To avoid these issues, operators must reduce backlash to less than 2deg.
Shaft couplings are often referred to by different names. Some are referred to as “sliced” couplings while others are known as “slit” couplings. Both types offer high torque and torsional stiffness. These couplings are typically made from metals with various alloys, such as acetal, stainless steel, or titanium.
CZPT Pulley produces shaft couplings for a variety of applications. These products are used in high-power transmission systems. They have several advantages over friction couplings. In addition to minimizing wear, they don’t require lubrication. They are also capable of transmitting high torque and high speeds.
Another type of shaft coupling is the universal coupling. It is used to transmit power to multiple machines with different spindles. Its keyed receiving side and flanges allow it to transmit power from one machine to another.
editor by czh 2022-12-18